Caster Operator

 Job Responsibilities :

Technical Operations

• Operate and follow routine casting operation activities; mould, ladle & tundish operations according to standard work procedures and work instructions from direct supervisor through available resources; operation station panels, HMI, thermocouples, etc.
• Prepare casting machine during sequence break; preparation of dummy bar, mould sealing, tundish replacement and mould change to make the machine ready for next cast start within the available time limit.
• Support and participate during any operational troubles; ladle nozzle chock, tundish nozzle chock, breakouts, metal overflow from mould, billet early disconnection, etc. with other group members in identification and rectifying the problem in a timely manner either during planned or unplanned stoppages.
• Carry out routine inspection, adjustment, checking and cleaning of equipment / tools on a daily basis to minimize unplanned plant and process interruptions.
• Carry out the monthly maintenance routine and non-routine activities to ensure that casting machine is operating to the highest possible efficiency and standards on an ongoing basis; cooling chamber attach metal cutting, spray headers nozzles replacement and/or cleaning, tundish car launders and overflow/emergency box cleaning and repair with castable, etc.
• Support maintenance personnel during the planned shutdown period, working as a team to repair/overhaul plant and/or equipment to ensure that plant/equipment is operating to the highest possible standards on an ongoing basis.
• Communicate clearly with operators on the next shift about current operation conditions to ensure smooth handover with all clear information.
• Inspect and prepare spare tundish and moulds prior to sequence break to minimize machine preparation time and perform lifting/shifting of consumable materials and spare moulds to/from the casting floor.
• Identify and report immediately any problem or abnormality in running equipment or process, to allow appropriate, prompt corrective action to be taken.
• Carry out any additional tasks as required by the Management/Superiors.

Policies, Systems, Processes & Procedures

• Follow all relevant departmental policies, processes, standard operating procedures, and instructions so that work is carried out in a controlled and consistent manner.

Continuous Improvement

• Contribute to the identification of opportunities for continuous improvement and sustainability of systems, processes, and practices considering global standards, productivity improvement, and cost reduction.

Reporting

• Assist in the preparation of timely and accurate statements and reports to meet department requirements, policies, and quality standards.

Quality, Health, Safety & Environment

• Comply with all relevant safety, quality and environmental management policies, procedures, and controls to ensure a healthy and safe work environment.

Related Assignments

• Perform other related duties or assignments as directed by the line manager.