Melter - EF

 Job Responsibilities :

Technical Operations:

• Operate and control furnace equipment during the heat cycle (charging, melting, de-slagging, refining, tapping, and furnace setup for the next heat cycle) to ensure that the EAF is operated safely and smoothly within set parameters.
• Arrange required materials (gunning, fettling, sand filling, electrodes, temperature tips, etc.) & tools for shift operations under shift supervisor guidance.
• Plan with teeming crane operator & perform EF electrodes changing & connection under the direct guidance of shift supervisor.
• Perform furnace refractory inspection after the tapping process and apply hot repairs whenever required, based on shift supervisor guidance.
• Perform EBT refractory sleeves changing, shell replacement during shutdown, and delta roof change.
• Conduct slag door cleaning & leveling activity using the charging machine.
• Act as a signalman for charging crane for safe and efficient scrap basket charging process per SOP.
• Collect required samples (slag, DRI, lump lime, Dolo-lime) and transfer them promptly to the QC lab to ensure SOPs are followed and material quality is met.
• Monitor FTP & MHS functioning routinely & report abnormalities to the direct superior.
• Perform routine inspection, checking, and cleaning of equipment to minimize unplanned interruptions.
• Conduct monthly/yearly shutdown activities (e.g., shell replacement, cleaning activity) to ensure plant/equipment operate to the highest possible standards.
• Prepare regular reports (e.g., daily log sheet, PMMS report) as required to share information at all levels.
• Record inspection results to ensure plant and equipment data is available.
• Report abnormal observations and take necessary remedial actions for future maintenance planning.

Reporting:

• Assist in the preparation of timely and accurate statements and reports to meet department requirements, policies, and quality standards.
• Prepare regular information reports and data and special reports as required.

Data Recording and Analysis:

• Record inspection results and perform standard data analysis if required.
• Record all data in daily log sheets & PMMS to ensure plant operation data is available.

Quality, Health, Safety & Environment:

• Comply with all relevant safety, quality, and environmental management policies, procedures, and controls to ensure a healthy and safe work environment.

Policies, Systems, Processes & Procedures:

• Follow all relevant departmental policies, processes, standard operating procedures, and instructions to ensure work is carried out consistently and efficiently.

Continuous Improvement:

• Contribute to the identification of opportunities for continuous improvement and sustainability of systems, processes, and practices considering global standards, productivity improvement, and cost reduction.

Related Assignments:

• Perform other related duties or assignments as directed by the line manager.